Intermeshing Rotor Kneader Manufacturer India | 35 LTR Rubber Kneader

Name: 35 LTR Intermeshing Rotor Rubber Kneader
Brand: P & P Engineers
SKU: PP-IRK-35
Availability: InStock

35 LTR Intermeshing Rotor Rubber Kneader - P&P Engineers

35 LTR Intermeshing Rotor Kneader Side View

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35 LTR Intermeshing Rotor Rubber Kneader

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Mixing Capacity	35 Kg
Chamber Volume	100 LTR
Main Motor	75 HP
Tilting Method	Hydraulic
Rotor Speed (Front/Rear)	50 RPM
Tilting Angle	120°
Tilting Motor	3 HP
Condition	New
Country of Origin	Made in India

Product Description:

The Intermeshing Rotor Kneader is a high-performance mixing machine designed for efficient and uniform processing of rubber. With its intermeshing rotor design, it ensures superior dispersion and consistent quality, making it ideal for applications in rubber industry. Equipped with advanced cooling systems, variable speed control, and a robust build, this kneader delivers precise temperature management and durability for demanding industrial applications.

General Specifications:

Capacity: 30-35 Kgs/batch
Rotor Design: Intermeshing rotor type with variable speeds (30–50 RPM)
Rotor Material: Alloy steel with hard coatings
Mixing Chamber: Mild steel with anti-wear properties, water/oil cooling
Temperature Control: Cooling channels for precise thermal management
Motor and Drive: 75 HP main motor with variable frequency drive (VFD)
Pressure System: Hydraulic ram with 40-50 Bar pressure capacity
Discharge System: Hydraulic cylinder operation
Control System: PLC-based with HMI, recipe storage, automation
Safety Features: Emergency stop, overload protection, safety interlocks

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What is an Intermeshing Rotor Kneader?

An intermeshing rotor kneader is a high-performance internal mixer designed for efficient and uniform processing of rubber compounds. Unlike tangential rotors, intermeshing rotors interlock, creating high shear forces ideal for high-viscosity materials, carbon-black compounds, and heavy-duty industrial rubber applications.

Our 35 LTR Intermeshing Rotor Kneader features a robust 75 HP motor, hydraulic tilting system with 120° angle, and PLC-based controls for precise temperature management. The intermeshing rotor design ensures superior dispersion and consistent quality, making it ideal for tire manufacturing, conveyor belts, and industrial rubber components.

We also manufacture tangential rotor kneaders and rubber mixing mills for complete rubber processing solutions. Contact our engineering team for custom configurations.

Key Advantages:

Superior dispersion with intermeshing rotor design
High shear forces for tough compounds
Precise temperature control with cooling channels
PLC-based automation with recipe storage
Hydraulic tilting for quick discharge

Applications of Intermeshing Rotor Kneader

Tire Manufacturing

High-carbon black compounds, tread compounds, and inner liners

Industrial Rubber

Conveyor belts, heavy-duty rubber components, and seals

Specialty Elastomers

Silicone processing, EPDM, and high-viscosity materials

Why Choose P & P Engineers?

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Made in India Quality

All machines manufactured at our Ambarnath MIDC facility with international quality standards

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Advanced Rotor Design

Intermeshing rotors with alloy steel construction and hard coatings

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PLC Automation

Advanced PLC-based control systems with HMI and recipe storage

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Complete After-Sales Support

Installation, commissioning, and maintenance services across India

Frequently Asked Questions

❓ What is the mixing capacity of your intermeshing rotor kneader?

Our 35 LTR Intermeshing Rotor Rubber Kneader has a mixing capacity of 30-35 Kgs per batch with 75 HP motor and 100 LTR chamber volume. Get latest price →

❓ What is the rotor speed of the intermeshing kneader?

The intermeshing rotor kneader features variable rotor speeds of 30–50 RPM for fine tuning, with a standard 50 RPM speed. It includes a variable frequency drive (VFD) for adjustable speed control. Get latest price →

❓ What is the difference between intermeshing and tangential rotors?

Intermeshing rotors interlock, creating high shear forces ideal for high-viscosity materials, carbon-black compounds, and heavy-duty industrial rubber. They provide superior dispersion and consistent quality compared to tangential rotors. Learn more →

❓ What control system does the kneader have?

The kneader features a PLC-based control system with user-friendly HMI, recipe storage, and automation for consistency. It also includes emergency stop systems, overload protection, and safety interlocks. Discuss your requirements →

Intermeshing Rotor Kneader Manufacturer in India