Rubber Intermix Machine Rotor Manufacturer in India

We are a leading Manufacturer of Rubber Intermix Machine Rotor from Ambarnath, India. High-performance intermeshing rotors designed for intensive mixing and homogenization of rubber compounds.

Rubber Intermix Machine Rotor
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Rubber Intermix Machine Rotor with Intermeshing Design
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Rubber Intermix Machine Rotor

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Motor Power 25-150 HP
Capacity 35kg-250kg
Drive Type Direct Drive
Friction Ratio 1:1.12
Roll Size 200mm-500mm
Brake Type Electro Magnetic Brakes
Motor Speed 1000 RPM
Condition New

Product Description:

Our Rubber Intermix Machine Rotors feature intermeshing rotor design for intensive mixing and homogenization of rubber compounds. The rotors mesh with each other and the mixing chamber wall, creating high shear forces for superior dispersion. Available in 2-wing or 4-wing configurations with helical or spiral profiles for optimized material flow.

Technical Specifications:

1. Rotor Design

  • Type: Intermeshing Rotor for intensive mixing and homogenization
  • Rotor Wings: 2-wing or 4-wing configurations depending on application
  • Profile: Helical or spiral profiles for optimized material flow
  • Material: Chrome steel, tool steel, or special alloy steel with high wear resistance
  • Surface Hardness: HRC 55–65 for high wear resistance

2. Rotor Speed & Dimensions

  • Front Rotor Speed: 25–35 RPM (slow-speed)
  • Differential Speed Ratio: 1.1:1 to 1.25:1 (Front-to-Rear)
  • Rotor Diameter: 300 mm to 800 mm for industrial Intermix machines
  • Wing Thickness: 20 mm to 50 mm depending on size
  • Rotor Clearance: 1.5 mm to 3 mm from chamber wall
  • Inter-rotor Clearance: 1 mm to 2 mm for efficient intermeshing

3. Cooling System

  • Cooling Channels: Internal channels for water or oil circulation
  • Temperature Control: 40°C to 100°C to prevent overheating
  • Corrosion Resistance: Anti-corrosion coatings (chromium plating)

4. Load Capacity

  • Torque: High torque capacity for high-viscosity rubber compounds
  • Mixing Volume: 20 liters to 300 liters or more
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What is a Rubber Intermix Machine Rotor?

A rubber intermix machine rotor is a critical component of internal mixers used in the rubber industry for intensive mixing and homogenization of rubber compounds. The intermeshing rotor design creates high shear forces between the rotors and the mixing chamber wall, ensuring superior dispersion of fillers and additives.

Our rotors are manufactured from high-grade chrome steel or alloy steel with surface hardening up to HRC 65 for exceptional wear resistance. The helical or spiral profiles optimize material flow, while internal cooling channels maintain precise temperature control between 40°C to 100°C to prevent compound degradation.

We also manufacture rubber dispersion kneaders and rubber mixing mills for complete rubber processing solutions. Contact our engineering team for custom rotor configurations.

Key Advantages:

  • Intermeshing design for intensive mixing and homogenization
  • 2-wing or 4-wing configurations for various applications
  • Surface hardness HRC 55–65 for wear resistance
  • Internal cooling channels for temperature control
  • High torque capacity for high-viscosity compounds

Applications of Rubber Intermix Machine Rotors

Tire Manufacturing

High-carbon black compounds, tread compounds, and sidewall rubber

Industrial Rubber

Conveyor belts, heavy-duty rubber components, and seals

Specialty Compounds

High-viscosity materials, EPDM, and silicone processing

Why Choose P & P Engineers?

Made in India Quality

All rotors manufactured at our Ambarnath MIDC facility with international quality standards

Premium Materials

Chrome steel and alloy steel construction with HRC 55–65 surface hardness

Advanced Cooling Design

Internal cooling channels for precise temperature control

Complete After-Sales Support

Installation, commissioning, and maintenance services across India

Frequently Asked Questions

❓ What is the motor power range for your rubber intermix rotors?
Our rubber intermix machine rotors are available with motor power ranging from 25 HP to 150 HP, with capacity ranging from 35kg to 250kg depending on the machine size. Get latest price →
❓ What materials are used for intermix rotors?
Our rotors are made from chrome steel, tool steel, or special alloy steel with surface hardness of HRC 55–65 for high wear resistance. Anti-corrosion coatings like chromium plating are applied to prevent material sticking. Learn more →
❓ What is the friction ratio of your intermix rotors?
Our intermix rotors feature a friction ratio of 1:1.12 (Front-to-Rear rotor speed), creating an effective shearing effect to improve dispersion of rubber compounds. The differential speed ratio ranges from 1.1:1 to 1.25:1. Discuss your requirements →
❓ Do your rotors have cooling channels?
Yes, our rotors feature internal cooling channels for water or oil circulation to maintain rotor temperature between 40°C to 100°C, preventing overheating of the rubber compound and maintaining consistency. Get technical specs →
30+
Years Experience
500+
Machines Installed
15+
States Served
24/7
Service Support

⚙️ Pan India Service Network | ⚙️ Custom Engineering Support | ⚙️ Made in India